Introduction

In today’s fast-paced world, efficiency reigns supreme. As we discussed in our previous articles about robotic palletizer cost, warehouses, distribution centres, and fulfilment facilities are constantly seeking ways to optimise operations and meet ever-growing customer demands. Enter the sortation system, a technological marvel that automates the sorting of products, revolutionising the way we process and deliver goods.

What is a Sortation System and Why is it Important?

Conveyor belt sorting systems are mechanised marvel designed to identify and divert individual items or packages on a conveyor belt to their specific destinations. This eliminates the need for manual sorting, dramatically increasing speed, accuracy, and overall throughput within your facility.

Benefits Of Automated Sortation

• Enhanced Efficiency: Sorting systems work tirelessly, sorting products at lightning speed compared to manual labour. This translates to faster order fulfilment and quicker product delivery.
• Reduced Errors: Manual sorting is prone to human error, leading to mispicks and delays. They utilise barcode scanners and other technologies for precise identification, minimising errors and ensuring customer satisfaction.
• Improved Labour Utilisation: With sorting system handling the heavy lifting of product sorting, your workforce can be redeployed to higher-value tasks, maximising their contribution.
• Increased Scalability: sorting systems are modular and can be easily expanded to accommodate growing order volumes and product types, future-proofing your operations.
• Enhanced Safety: Sortation equipment often utilises ergonomic designs, reducing physical strain on workers and fostering a safer work environment.

Different Types of Sortation Systems

The world of sorting systems boasts a diverse range of technologies, each catering to specific needs. Let’s delve into seven popular types:

• Uni Sorters: These workhorses utilise a single, continuous belt that diverts packages using mechanical diverter shoes. Ideal for high-volume applications with various package sizes.

• High-Speed Sorters: Designed for breakneck speed, these systems employ sophisticated high speed sortation, mechanisms like pop-up wheels or tilting trays, for ultra-fast processing. Perfect for e-commerce fulfilment centres with tight deadlines.

• Disc Sorters: Featuring rotating discs with individual pockets, these warehouse sortation systems precisely sort items to designated chutes. Well-suited for applications with a high mix of small items.

• Angle Sorters: These utilise angled conveyor sections that gently nudge packages towards specific chutes based on their programmed destination. Efficient for medium-weight packages and bulk sorting.

• Belt Sorters: As the name suggests, these systems rely on multiple conveyor belts that merge or diverge to sort packages. Ideal for applications requiring sorting by dimension or delicate handling.

• Carbel Sorters: Featuring a rotating platform with designated exits, carrousel sorters are space-saving solutions for sorting to multiple destinations.

• Wheel Sorters: These systems employ a series of powered wheels that can be stopped or reversed to divert packages onto specific tracks. Suitable for heavy-duty applications with large or irregularly shaped items.

Real-World Applications

Automated sortation systems are game-changers across various industries:

• E-commerce Fulfilment: In the fast-paced world of e-commerce, sorting systems are the secret weapon for speedy and accurate order fulfilment. They efficiently sort a high volume of individual items, ensuring timely deliveries and satisfied customers.
• Manufacturing: Within production facilities, sorting systems streamline the routing of components and finished products. This optimises production flow, reduces bottlenecks, and keeps the assembly line humming.
• Retail Distribution Centers: Distribution centres for retail stores leverage sorting systems to efficiently dispatch products to individual stores, ensuring on-time stocking and product availability for customers.
• Baggage Handling at Airports: sorting systems ensure smooth and swift luggage delivery to designated flights. This minimises lost luggage and keeps passengers on schedule.

Conclusion

In today’s competitive landscape, efficient order processing and timely delivery are paramount. sorting systems empower businesses to achieve these goals by automating product sorting, maximising accuracy, and streamlining operations. With a wide range of options available, there’s a perfect sortation system waiting to elevate your business.

Okura offers a comprehensive line of sorting systems designed to meet the unique needs of your industrial automation needs. Whether you require high-speed sorting for e-commerce fulfilment or a space-saving solution for a carousel sorter, Okura has the expertise to guide you towards the optimal sortation system. Contact us today and discover how sortation can revolutionise your warehouse or distribution centre!